Brief: In this video, we demonstrate the fully-automatic loading process and small diameter cutting capabilities of the QH-GS Standard Model Tube Cutting Machine. You'll see a guided walkthrough of how the horizontally-mounted lathe structure automates tube conveying, alignment, clamping, and unloading to slash cycle times by 50% compared to semi-automatic systems. Watch as we showcase precision cutting on round and square tubes from Φ15mm to 500mm, highlighting the workflow efficiency for high-volume batch processing in pipeline and machinery manufacturing.
Related Product Features:
Fully-automatic loading system handles end-to-end tube conveying, alignment, clamping, and unloading without manual intervention.
Available in two variants: QH-GZ for heavy thick tubes and QH-GS-6012 for compact-space multi-thickness applications.
Handles round tubes from Φ15-500mm and square tubes from 15×15mm to 500×500mm with lengths up to 6500mm.
Delivers high precision with ±0.03mm positioning and repositioning accuracy on both X and Y axes.
Laser power options range from 1500W to 20KW to accommodate various material thicknesses and cutting requirements.
Reduces total processing cycle time by 50% compared to semi-automatic loading systems for high-volume orders.
Eliminates manual lifting of heavy tubes up to 150kg/m, reducing worker injury risk by over 90%.
Automated alignment system ensures consistent positioning within ±0.02mm, minimizing scrap rates and rework.
FAQs:
What is the main advantage of the fully-automatic loading system?
The fully-automatic loading system completes the entire feed-align-cut-unload process in one continuous loop, eliminating manual intervention. This reduces total cycle time by 50% compared to semi-automatic systems and boosts daily throughput by 60-70% by removing bottlenecks from manual material handling.
What types of tubes can this machine process?
The machine processes round tubes from Φ15-500mm and square tubes from 15×15mm to 500×500mm, with tube length capacity ranging from 5500mm to 6500mm. It's compatible with various tube types commonly used in machinery manufacturing and pipeline engineering.
How does the machine ensure cutting precision and reduce scrap rates?
The automated alignment system uses laser positioning to calibrate tubes within ±0.02mm, matching the machine's ±0.03mm accuracy. This eliminates manual alignment errors common in semi-auto setups, reducing scrap rates by 8-12% and cutting rework by 85% while lowering scrap costs by 40-50%.
What are the differences between the QH-GZ and QH-GS-6012 models?
The QH-GZ variant is designed for heavy thick tubes with a 6000W-20KW power range and 2T weight capacity, while the QH-GS-6012 features a compact design with foldable conveying arms for space-constrained workshops, handling tubes with 1500W-20KW power and 1.7T weight capacity.